Overview
Indigo is an all-natural liquid
bio-chemical from Agri-Gro Marketing, Inc., which is derived
from plant extracts and a proprietary blend of naturally
occurring bacteria and fungi. It is non-toxic, non-carcinogenic,
and contains no pathogenic microorganisms. The
INDIGO
formula was inspired by
Agri-Gro,
a product developed for the agricultural industry.
Agri-Gro
has been used in
commercial agriculture for over 20 years and is scientifically
proven to enhance the yields and quality of virtually all crops
in addition to improving the soils health by stimulating
microbial activity and accelerating the breakdown of organic
matter.
After years of success in the industry,
it was discovered that the same principles which make
Agri-Groฎ effective in the soil,
hold great promise in the treatment of wastewater and other
sources of bio-solids. Consequently, Agri-Gro Marketing, Inc.
formulated INDIGO, a new, proprietary formulation which
accelerates the breakdown of volatile bio-solids and effectively
controls odors in waste treatment facilities, waste lagoons,
drying beds, feedlots, etc..
INDIGO
Development
The development of
INDIGO was
inspired by the work of Dr. Joe C. Spruill (1935 1983), a
biochemist and microbial researcher. Dr. Spruill is best known
for helping develop the stabilization process for Aloe Vera,
allowing it to be used in the cosmetic and beverage industry.
Dr. Spruill was also heavily involved in the study of symbiotic
microorganisms in human health and agriculture.

As a result of his research, Dr.
Spruill was able to isolate and stabilize a broad spectrum of
beneficial microbes. He developed a sophisticated culturing
process which produced a consistent, effective biological growth
activator that contained no detectable living organisms in its
concentrated form. However, when diluted with water and applied
to aerobic or anaerobic environments, it would accelerate
microbial activity and enhance the breakdown of organic and
inorganic deposits.
His findings, though improved from
their original form, have been instrumental in the development
of INDIGO. Derived from over 30 strains of microbes ( including
aerobic and anaerobic), INDIGO is
effective in both oxygen rich and oxygen deprived environments.
INDIGO contains no detectable living
microorganisms; however, when applied to a medium containing a
food source, populations of healthy microbes explode as much as
2000% within the first 3-5 days resulting in accelerated
breakdown and decomposition of organic and some inorganic
compounds in soil and organic waste.
INDIGO -
Outcomes
INDIGO is specifically
formulated for the treatment of wastewater, organic deposits,
waste lagoons, lift stations, grease traps, sewer traps, control
grease, sewer pipes, septic tanks, cesspools, dairies, feedlots
and any other source of organic waste or bio-solid residue. The
product is designed to affordably control wastewater pollutants
and odors by stimulating natural microbial activity, which
accelerates biodegradation. INDIGO contains proteins, complexed
carbohydrates and other naturally-derived biological growth
stimulants that promote and accelerate natural microbial
activity in organic waste.
When applied correctly to wastewater
systems, INDIGO works to produce the following results:
Reduce total solids handling
costs up to 30-50%.
Reduce volatile biosolids (organics) up to 80-90%.
Reduce or eliminate chemical/polymer and lime stabilization
applications.
Improve the settling ability of activated sludge in aerobic
digesters.
Reduce scum formation.
Outstanding odor reducing capability.
Reduce plant operating costs by improving operational
efficiencies.
Product Application Overview
Because the product is derived from a
broad spectrum of bacteria, INDIGO is
effective in both aerobic and anaerobic systems. The results
provided in this document were obtained from an aerobic
digestion system.
INDIGO should be introduced to the
system where it can be initially mixed with air to maximize
the growth of bacteria. For most effective results,
INDIGO
should be thoroughly mixed with the biosolids to maximize
dispersion and to stimulate microbial activity throughout the
entire mass of biosolids.
o For Aerobic Systems: Once
the product has been thoroughly mixed, and pockets of air
are present within sludge, some facilities are able to
reduce or temporarily shut off air injection to realize
additional savings through decanting.
The product is effective when
initially applied at rates of 20 ppm (1:50,000) to 50 ppm
(1:20,000) depending upon the facility and then decreasing the
dosage as microbial activity increases. An initial dosage of 7
15 ppm every 24 hours for the first 72 hours is suggested.
Subsequent doses are applied every 20-30 days or less
frequently depending upon quality and quantity of additional
waste material being introduced into the system.
INDIGO
Pilot Test Results
A
wastewater treatment facility in Mount Holly, North Carolina
(additional information available upon request) used the
INDIGO
formula (formerly known as Bio-Booster) during February and
March of 2002. During that time the facility improved plant
efficiency, removed lime stabilization and cut their hauling
costs in half. The information contained below
provides a high-level overview of the facility and how they cut
the normal process to thicken and prepare the biosolids for land
application. The following is an outline of the facilitys
treatment process prior to using the INDIGO formula.
Waste biosolids to an aerobic digester
(2 - 750,000 gallon tanks).
Biosolids are thickened as much as possible, usually to 2.8%
to 3% solids and the clear water is decanted.
Sludge is then transferred to tank # 1 where sludge is
stored until the tank is full.
When tank # 1 is full, the biosolids are lime stabilized to
meet the 503 requirements for land application.
With the
INDIGO FORMULA test, the same process was followed, thickened
and decanted in tank and then transferred to tank # 1. The first
application which occurred on 02-11-2002, consisted of 20
gallons of the INDIGO FORMULA added to 475,620 gallons of biosolids in tank
# 1, followed by another 7.5 gallons of the INDIGO
FORMULA added on
02-17-2002. The results are as follows:
|
DATE |
Gallons of biosolids transferred from Tank #2 to Tank
#1 |
Gallons of water Decanted from Tank #1 |
|
|
|
|
|
2/16/02 |
47,562 |
142,686 |
|
2/17/02 |
190,248 |
0 |
|
2/21/02 |
178,358 |
83,243 |
|
3/2/02 |
0 |
59,453 |
|
3/3/02 |
0 |
95,124 |
|
3/4/02 |
0 |
11,891 |
|
3/6/02 |
0 |
35,672 |
|
3/11/02 |
0 |
23,781 |
|
3/14/02 |
0 |
23,781 |
|
3/17/02 |
166,467 |
0 |
|
3/18/02 |
167,367 |
0 |
|
3/25/02 |
0 |
47,562 |
|
3/30/02 |
0 |
71,343 |
|
3/31/02 |
0 |
71,343 |
|
|
|
|
|
TOTALS |
750,002 |
665,879 |
Summary: 750,002 gallons of biosolids
were added to the 475,620
gallons of biosolids in tank # 1
on 2-11-02
creating a sum of
1,225,622 gallons of biosolids
treated with
INDIGO FORMULA. The
facility no longer needs to use
lime stabilization
to meet the 503
requirements because
the INDIGO
FORMULA generated a
95.9% reduction
in volatile solids.
Cost Savings:
|
Operation Before
INDIGO
FORMULA |
|
|
Gallons of biosolids land applied |
1,225,622 |
|
Cost per gallon - land application |
$0.04 |
|
Land application |
$49,024.88 |
|
Lime stabilization |
$520.00 |
|
Total cost |
$49,544.88 |
|
|
|
|
Operation Using
INDIGO
FORMULA |
|
|
|
|
|
Gallons of biosolids land applied |
559743 |
|
Cost per gallon - land application |
$0.04 |
|
Land application |
$22,389.72 |
|
INDIGO
FORMULA |
$2,750.00 |
|
Total cost |
$25,139.72 |
|
|
|
|
Operations cost before
INDIGO
FORMULA
|
$49,544.88 |
|
Operations cost using
INDIGO
FORMULA
|
$25,139.72 |
|
Total Savings |
$24,405.16 |
Dry Tons Before
INDIGO FORMULA - 1,225,622 gallons of biosolids
at 3.08% solids = 143.1 Dry Tons
Dry Tons After
INDIGO FORMULA - 559,743 gallons of biosolids at
3.08% solids = 71.89 Dry Tons
*This savings and drop in dry tons was achieved over a
2 month period.
ODOR CONTROL:
Recreational Vehicle Holding Tank Systems
Holly Bluff Marina - Florida - St Johns River
Owner of a rental houseboat unit with a 12 year history of
odor control problems had tried numerous control products
without success. "Upon adding 8-ounces of
INDIGO into the
140-gallon holding tank system the odor was gone in less
than a week. Periodic treatments are continuing to
eliminate odors." Rick Armstrong - Owner
INDIGO
Blythe, California
The Blythe WWTP is a 1.5 MGD plant
using an undersized aerobic digester. Due to the limited
capacity of their digester (90,000 gallons) they were forced
to waste to drying beds daily to make room for the incoming
sludge. They were in desperate need of a new digester when
before using INDIGO in September of 2002.
The information contained below
provides an overview of the Blythe facility and how INDIGO
transformed a 90,000 gallon tank from a 24 hour holding bin
to an aerobic digester.
Sludge handling process prior to
using INDIGO
WAS (Waste Activated Sludge) is
routed to a clarifier and thickened to .6% to .9% solids.
WAS is transferred to aerobic digester aerated for
approximately 20 hours
WAS is transferred to drying beds daily.
Sludge handling process with
INDIGO
WAS is routed to a clarifier
and thickened to .6% to .9% solids.
WAS is transferred to aerobic digester aerated for
approximately 16 hours
Clear water is decanted daily making room for incoming
sludge
WAS is transferred to drying once per week.
The initial inoculation of
INDIGOwas 50 PPM to condition the digester, after some
experimentation during the first month they settled on a
sustained dosage of 16.72 PPM (approximately 2 quarts per
day) simply poured into their aerobic digester.
|
|
Without
INDIGO
|
1st Month With
INDIGO
|
2nd Month With
INDIGO
|
|
Gallons of INDIGO
used |
0 |
13 |
17 |
|
WAS to digester |
1,067,440 |
904,114 |
1,023,780 |
|
Water decanted from digester |
240 |
514,368 |
736,058 |
|
Sludge wasted to drying beds |
1,034,752 |
514,368 |
212,910 |
Financial Impact: Blythe
has not yet calculated the net savings realized by using
INDIGO but have identified savings in the following areas
that will more than off set the cost of the product:
Capital improvements (need for
a larger digester)
Labor costs for sludge handling
Hauling costs
State required lab tests on composted sludge
Electrical power (blower time in digester reduced 20%)
Blythe,
California
Settling and Decanting

Blythe California
Bio-Solid Reduction

Summary
Unlike other biological products that require expert
application because they contain live microbes,
INDIGO
can be easily applied without any special training or
handling. The product is all-natural, non-toxic and
contains no harmful substances.
INDIGO is a stable product and
has a long shelf life which safeguards investments and
protects unused product. While
INDIGO is derived from
naturally occurring bacteria and fungi, it is stable and
has a long shelf life thanks to a sophisticated
stabilization process proprietary only to
INDIGO. When properly stored in
a sealed container, out of direct sunlight,
INDIGO will stay in solution
for over 4 years without losing its effectiveness. Other
bio-chemicals containing live microbes or other organic
materials will break down and lose their effectiveness in
a short period of time,
INDIGO will not!
INDIGO reduces total operation
costs through increased plant efficiency and the reduction
of the total bio-solids output that are typically hauled
for land application. The product does not require
external expertise to apply or handle making application
of the product simple and cost effective.
INDIGO is very cost effective
and typically generates savings that far exceed the
purchase price of the product. In cases where an existing
facility is running at capacity, it is most probable that
INDIGO can extend the life and
capacity of the existing equipment and postpone expensive
facility upgrades.
In summary,
INDIGO increases the speed, efficiency and
effectiveness in which wastewater systems are able to
process biosolids. When properly applied, a water
reclamation facility can expect to reduce their overall
bio-solid output by as much as 20 to 50 percent. In
addition, they can reduce volatile bio-solids by as much
as 80 to 95 percent in the same time period that was
previously required to meet the minimum government
standards before land application.

Mfg by:
Agri-Gro Marketing, Inc.
800-881-8801
FAX 573-996-4769
Indigo@agrigro.com